Manual handling is a routine part of work in the lift industry, particularly during installation, maintenance, and repair activities. These tasks often involve lifting and carrying heavy components and tools, as well as unloading large parts from delivery vehicles.
When performed incorrectly, manual handling can result in immediate injury, and when repeated over time, it may lead to long-term health issues. It is therefore essential that correct handling techniques are consistently applied to minimise these risks. One effective way to maintain safe practices and awareness is by taking a Manual Handling Toolbox Talk.
A Common Risk of Manual Handling
The physical demands of working in the lift industry can lead to Musculoskeletal Disorders (MSDs) – injuries that affect the muscles, nerves, tendons, and joints. These are more likely to occur when engineers regularly carry out heavy lifting, repetitive tasks, or work in awkward positions.
According to HSE Health and Safety at Work statistics for 2024/25, 511,000 workers suffered from MSDs, with 30% of workplace injuries caused by handling, lifting, or carrying.
Preventing Injuries from Manual Handling
Manual handling injuries not only affect an individual’s health but can also lead to time off work and financial strain. To reduce the risk of injury and the burden that comes with it, it is essential to assess the load and use correct lifting techniques.
This should start by considering the size and weight of the item to determine whether it can be handled safely alone or if assistance or mechanical aids are required. Where it is safe to proceed, good manual handling techniques must always be followed.
Safe Manual Handling Lifting Technique
The following points outline basic safe lifting techniques that should be followed.
- Plan the lift before starting
- Keep the load close to your body
- Bend your knees, not your back
- Avoid twisting – turn with your feet
- Maintain a firm grip
- Lift smoothly – do not jerk or rush
How a Manual Handling Toolbox Talk Can Help
A Manual Handling Toolbox Talk is an effective way to reinforce safe working practices and reduce the risk of injury when lifting and moving heavy loads. It provides an opportunity to refresh knowledge, address risks, and ensure that engineers understand the correct techniques to use during manual handling tasks.
The toolbox talk will include guidance on how to assess loads and associated risks, as well as how to prevent them, including the techniques to adopt when lifting. This short safety briefing is an efficient way to promote awareness, helping individuals remain vigilant and better equipped to carry out tasks safely, while ensuring compliance with company procedures and legal requirements.
Need a refresher on safe lifting? View our Manual Handling Toolbox Talk to keep safe on site and avoid injury. At the end of the Toolbox Talk, you will also receive a personalised certificate to download.
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